The REDARC BCDC Classic25, Classic40 and Classic50 are DC-to-DC chargers for auxiliary 12V batteries. They take power from the vehicle and an unregulated solar panel, prioritising available solar energy. While their exterior housings look similar, each model has its own output current and matching protection requirements. Compare the actual charger and fuse parts before planning a replacement or new installation.

Choose the correct Classic charger and fuse parts

REDARC part 12V charging output Factory-recommended MIDI fuse Product
BCDC1225D 25A FK40 — 40A fuse kit classic25
BCDC1240D 40A FK60 — 60A fuse kit classic40
BCDC1250D 50A FK60 — 60A fuse kit classic50
FK40 40A fuse service kit For a matching Classic25 setup fk40
FK60 60A fuse service kit For a matching Classic40 or Classic50 setup fk60

Classic harness wire identification

Wire or part Manufacturer-described function Where it connects
RED vehicle input Vehicle/alternator source positive Via appropriately sized and protected start-battery wiring
YELLOW solar input Unregulated solar source positive Solar panel array within 9–32V input limits
BLACK ground Common negative return Ground/chassis and negative returns as specified by REDARC
BROWN output Positive charging output To the auxiliary battery through its correctly sized fuse
BLUE trigger Vehicle voltage/ignition operating mode Standard mode disconnected; low-voltage trigger wiring per manual
ORANGE profile Selects battery charging profile Different connection options for lead-acid and lithium profiles
GREEN indicator Optional LED and lithium-profile connection When used with orange for the appropriate LiFePO4 charging setting
Battery location Auxiliary battery near the charger Keep cables protected; choose wire cross-section by length and current
Solar regulator MPPT control built into the charger Do not connect an external regulated solar output to the Classic solar input

Original REDARC wiring and terminal diagrams

The factory illustrations identify the cables, fuses, terminals and charging connections for the specified model family. Open them at full size when installing or servicing equipment.

REDARC Classic 25/40/50 original battery and solar wiring diagram

REDARC BCDC Classic 25, 40 and 50 amp typical lead-acid and LiFePO4 battery wiring diagrams
Classic 25 / 40 / 50 battery and solar wiring. Select the image to read the labels at full size. Manufacturer PDF, page 4.

Solar voltage and battery protection

The BCDC Classic solar input is designed for 12V-nominal panels with an open-circuit voltage in the manufacturer's 9–32V range. A higher-voltage household or 24V-nominal panel cannot be assumed compatible. Match the battery charge profile, fuse rating, vehicle-alternator trigger and cable gauge using the original REDARC manual. An electrically qualified installer should make the final connections.

Related RV battery-system references

See the matching chargers and accessories

Select a photo to open its NewRVParts listing. Similar-looking components may have different current limits, terminals or fitment.

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