The BAL 22305 ACCU-Slide cable replacement kit is used to repair a damaged cable in a compatible cable-operated slide-out. BAL's factory instructions explain how the existing cable guides the replacement through the jamb pulleys, where the new eye bolt and ferrule connect, and what needs checking before the room is operated again.
Original BAL cable routing and replacement instructions
Use the cable-routing drawing to trace the path through each pulley. BAL's replacement document explains how to feed the new cable along that route, secure it and restore the correct tension after installation.
ACCU-Slide cable routing diagram
Open the original cable routing diagram (PDF)22305 replacement procedure
Open BAL 22305 installation instructions (PDF)On a phone, open the PDFs separately to enlarge the routing illustration and read the full procedure.
Cable repair components
| Component | Purpose |
|---|---|
| Replacement stainless-steel cable | Runs through the existing pulley path and replaces the failed cable |
| Ferrule | Secures the new cable loop after crimping |
| Eye bolt | Connects the cable loop to the cable-and-chain adjustment bracket |
| Braided feeding sleeve | Joins the old and new cables temporarily during threading, as shown in the repair procedure |
| Coupling and adjustment nut | Sets cable tension at the connector after replacement |
Confirm your ACCU-Slide mechanism and the actual replacement cable before starting. The drawing and repair instructions apply to the cable repair procedure; complete jamb or double-back mechanisms can have a different component arrangement.
How the cable is replaced
- Access the damaged run. Remove the appropriate interior jamb clamp, following BAL's instructions for opening the slide room to the working position.
- Use the old cable as a guide. Join the existing cable and new cable with the temporary braided sleeve so the replacement follows the original path. BAL cautions against excessive tape that could jam a pulley.
- Feed and attach the replacement. Pull the new cable through the jamb with help from a second person, secure the outside standoff end and remove the temporary sleeve and damaged cable.
- Complete the cable loop. With the room fully extended, install the eye bolt and ferrule, remove cable slack and make the specified three crimps using a suitable crimping tool.
- Reassemble and adjust. Refit the jamb clamp, inspect cable-to-jamb alignment and follow BAL's cable adjustment procedure before operating the room normally.
Final tension and operation checks
The manufacturer calls for the specified cable deflection after adjustment and for anti-vibration blocks over the cable couplers. Adjustment must account for the opposing cables: tightening both sides excessively can overload the motor. Follow the procedure for your standard or double-back mechanism, since their adjustment points differ.
See the ACCU-Slide cable tension and troubleshooting guide for the two adjustment layouts, or the G4 Econo and Hybrid illustrated parts reference for corner pulleys and cable-chain connectors.