Sea-Dog battery-terminal covers help shield exposed marine battery connections from accidental contact and corrosion. There are different cable entry sizes for wing-nut terminal covers, plus separate PVC caps for other electrical studs. The 415210-1 is actual positive/negative terminal hardware, not an insulating cap. Check the connection before selecting a part.

Marine battery terminal covers compared

Check cable gauge, connector type and shape. The manufacturer dimensions A, B and D refer to locations on the original technical drawings, not automatically the battery-post diameter.

Exact MPN Component Cable size Manufacturer dimensions
415110-1 PVC terminal covers 4, 2 and 1 AWG A ½ in; B 1⅝ in
415115-1 PVC terminal covers 1/0 and 2/0 AWG A ⅝ in; B 1⅝ in
415194-1 Insulating stud cap 8 to 2 AWG A 2 3/16 in; D 5/16 in
415196-1 Insulating stud cap 2 AWG to 2/0 AWG A 3 1/16 in; D 9/16 in
415210-1 Die-cast lead wing-nut terminals Not a cable cover Positive/negative battery post sizes differ
Different components: 415110-1 and 415115-1 are red/black wing-nut terminal-cover pairs in two cable size ranges; 415194-1 and 415196-1 are individual red stud-style insulating caps. 415210-1 supplies actual positive/negative wing-nut terminals in die-cast lead. Do not confuse the catalog case pack with the quantity sold in an individual listing.

What to check before replacing a terminal cover

  1. Disconnect the battery system following the equipment manufacturer's safe isolation procedure before handling terminals.
  2. Determine whether the original connection uses a marine wing-nut battery terminal or a standalone high-current stud on another component.
  3. Read the wire gauge and compare it with the intended cover entry: AWG 4/2/1, 1/0–2/0, AWG 8–2 or AWG 2–2/0.
  4. Check the stud and post geometry against Sea-Dog's original A–D dimension drawing; a similar-looking red cap can be a different size.
  5. Check polarity and mounting clearance, and ensure the cover stays in place without straining the cable or preventing a secure connection.

For manufacturer measurements, see the wing-nut battery terminal-cover chart, stud-cap chart and terminal-set drawing.

Find the matching Sea-Dog components

These products are purchased online and ship from supplier warehouses; in-person viewing and pickup are unavailable.

Related marine electrical parts

For correctly rated circuit protection, see our Sea-Dog inline AGC fuse-holder guide. Insulating covers protect against accidental contact; they do not replace a properly sized fuse or circuit breaker.

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